Kensil 99 is a flux calcined grade of diatomaceous earth designed for use as a filler in various industrial applications, particularly in the paint and rubber industries. Its unique flux calcination process enhances its properties, making it an ideal choice for improving the performance and quality of paints, coatings, and rubber products. Kensil 99 offers excellent dispersion, enhanced durability, and improved product consistency when used as a filler.

How is Kensil 99 Processed?
The production of Kensil 99 involves a flux calcination process, which alters the structure of the diatomaceous earth to enhance its performance in industrial applications. Here’s how it is processed:

1. Raw Material Selection: High-quality diatomaceous earth is carefully chosen to ensure purity and consistency in the final product.
2. Flux Calcination: The diatomaceous earth undergoes a flux calcination process, where it is heated to high temperatures with fluxing agents. This process enhances the material’s structural properties, making it more suitable for use as a filler in applications that require strength and durability, such as paint and rubber.
3. Cooling and Grinding: After calcination, the material is cooled and then finely ground to a precise particle size, ensuring optimal performance in industrial applications.

APPLICATIONS.
Kensil 99 is primarily used as a filler in the paint and rubber industries, where its enhanced performance characteristics improve the overall quality and efficiency of the products.

In Paints and Coatings:

1. Filler in Paint Formulations:
   • Pigment Extender: Kensil 99 is often used as a pigment extender in paint formulations, where it helps to reduce the cost of production while maintaining the required consistency and texture of the paint.
   • Improving Viscosity: The calcined structure of Kensil 99 helps to control the viscosity of paints and coatings, ensuring smooth application and even coverage.
   • Enhancing Durability: The filler improves the durability of paints and coatings, contributing to better resistance to wear, weathering, and environmental factors.
2. Applications in Paints:
   • Interior and Exterior Coatings: Kensil 99 enhances the performance of both interior and exterior paints by improving their overall finish and longevity.
   • Automotive and Industrial Coatings: Its ability to enhance the durability of coatings makes Kensil 99 suitable for use in automotive, industrial, and decorative paints where performance and longevity are critical.

In Rubber Products:

1. Filler in Rubber Compounds:
   • Reinforcing Rubber: Kensil 99 acts as a reinforcing filler in rubber formulations, improving the strength, flexibility, and elasticity of rubber products. It is particularly valuable in the production of tires, seals, gaskets, and hoses.
   • Improving Processing: The use of Kensil 99 in rubber helps improve the flow and processing characteristics, making it easier to mold and form rubber products during manufacturing.
   • Enhancing Durability: As a flux calcined filler, Kensil 99 contributes to increased wear resistance, which is especially important for rubber used in high-stress environments like tires.
2. Applications in Rubber:
   • Tires: Kensil 99 is used in the production of tires to improve their wear resistance, longevity, and overall strength.
   • Seals and Gaskets: It is also used in the formulation of seals, gaskets, and other rubber parts where durability and performance are key.

Key Benefits of Kensil 99:

• Enhanced Durability: The flux calcination process increases the strength and durability of products made with Kensil 99, making it an excellent choice for industrial applications that require long-lasting performance.
• Improved Dispersion: Kensil 99 offers excellent dispersion properties, ensuring that it integrates seamlessly into paint and rubber formulations, enhancing consistency and stability.
• Cost-Effective: By using Kensil 99 as a filler, manufacturers can reduce the overall cost of production while maintaining product quality and performance.
• Improved Performance: In both paints and rubber products, Kensil 99 contributes to improved product characteristics, such as resistance to wear, weathering, and environmental factors.
• Versatile Applications: Kensil 99 is suitable for a wide range of formulations, from automotive coatings to industrial rubber products, providing enhanced performance across multiple industries.

Applications Beyond Paints and Rubber: In addition to paints and rubber, Kensil 99 can be used in other industrial applications where a high-performance, flux calcined filler is required, including plastics and adhesives.